JAD Systems
  • Home
  • About
  • Products
    • Brakes & Clutches >
      • Compressed air-cooled hysteresis brakes
      • Hysteresis clutches
      • Large bore brakes
      • Matched hysteresis brakes
      • Permanent magnet
      • Pure hysteresis brakes
    • Dynamometers >
      • Magtrol hysteresis dynamometers
      • Magtrol eddy current dynamometers
      • Magtrol powder dynamometers
      • Schenk eddy current dynamometers
      • Schenk water brake dynamometers
      • Custom dyno test beds
    • JAD Electronic products >
      • JAD 3 phase CT VT card
      • JAD digital filter board
      • JAD FDV board
      • JAD IYEV throttle controller
      • JAD LCA
    • JAD Mechanical products >
      • JAD Dual Reticulating Boom Arm
      • JAD Instrumentation Enclosure
    • JAD Software & systems >
      • JAD Mobiterm LEN7 software
      • JAD PowerMon
      • JAD T-Can Engine Protection System
      • JAD X-Var MLT16
      • JAD X-Tract 4
      • JAD X-Tract Delta 48x
      • JAD X-tract Terminal
      • JAD X-Zec 5-W
      • JAD X-Zec 5-WA
    • Measurement solutions >
      • Digital displays
      • Linear potentiometers
      • Linear resistive encoders
      • Magnetic linear encoders
      • Magnetic rotary encoders
      • Optical linear encoders
      • Optical rotary encoders
      • Process displays
      • Wire encoders
    • Pressure transducers >
      • BCT110 Piezoresistive Pressure Sensor
      • BT214 G1/2 Pressure Transmitter
      • BT214 G1 Pressure Transmitter
      • PTC Small Pressure Transmitters
      • PTL Submersible Level Transmitters
    • Torque transducers >
      • In line - TM series
      • In line - TMB series
      • In line - TMHS series
      • Torque Flange sensor - TF Series
      • Reaction torque sensors
      • Cardan shafts for TF sensors
      • Couplings for TF sensors
    • Rotary transmitters
    • Strain gauges
    • Special offers
  • Services
    • Calibration services
    • Custom dyno test beds
    • Engine dyno testing facilities
    • Software-Electronics research and design
  • Projects
    • Crowning pressure data logging
    • Data center monitoring
    • Electrical motor test bay
    • Electrical power and machine conditioning system
    • Hyperbaric Chamber
    • Impact analysis of falling elevator
    • Lawn mower test bed
    • Pump destruction testing
    • Pump efficiency test rig
    • Synchronised hydraulic press
  • Clients
  • Contact

Crowning pressure data logging

Project challenge: Increase production

The customer is one of South Africa's largest beverage companies and needed to optimise their production line. 

During the bottling process it is critical to crown or cap the bottles to a fine range of forces: if a bottle is capped too hard then it will break, and if too softly leakage results. 

The tools that were being used in the process forced the line to stop while the spring strength was measured one-by-one on a 16 bay turret system, thus causing production loss. 
Picture
HOW DO WE MEASURE BOTTLE CAP CROWNING FORCE?

JAD solution

After collaboration with the customer, JAD Systems proposed an instrumented bottle that logs the crowning pressure in the production run. The bottle simply replaces a normal bottle and is then picked off the line and the data is downloaded to a PC for reporting.

JAD developed: 
  • A battery-powered load cell / data acquisition assembly that can be installed into the core of a simulated PVC  bottle. This core needed to be small, rugged and accurate enough to be used in a wide range of bottling plants.
  • A high spec strain gauge amplifier and digitiser with USB port. 
  • Custom firmware and software for the system.
  • CNC-milled housing for the load cell and the electronics which Is stainless steel and sealed.
Picture

More projects
HOME  |  ABOUT  |  PRODUCTS  | SERVICES  |  PROJECTS  |  CLIENTS  |  CONTACT
i n n o v a t i v e   m e a s u r e m e n t   i n t e g r a t i o n

Picture
Picture
​Copyright JAD Systems 2015
  • Home
  • About
  • Products
    • Brakes & Clutches >
      • Compressed air-cooled hysteresis brakes
      • Hysteresis clutches
      • Large bore brakes
      • Matched hysteresis brakes
      • Permanent magnet
      • Pure hysteresis brakes
    • Dynamometers >
      • Magtrol hysteresis dynamometers
      • Magtrol eddy current dynamometers
      • Magtrol powder dynamometers
      • Schenk eddy current dynamometers
      • Schenk water brake dynamometers
      • Custom dyno test beds
    • JAD Electronic products >
      • JAD 3 phase CT VT card
      • JAD digital filter board
      • JAD FDV board
      • JAD IYEV throttle controller
      • JAD LCA
    • JAD Mechanical products >
      • JAD Dual Reticulating Boom Arm
      • JAD Instrumentation Enclosure
    • JAD Software & systems >
      • JAD Mobiterm LEN7 software
      • JAD PowerMon
      • JAD T-Can Engine Protection System
      • JAD X-Var MLT16
      • JAD X-Tract 4
      • JAD X-Tract Delta 48x
      • JAD X-tract Terminal
      • JAD X-Zec 5-W
      • JAD X-Zec 5-WA
    • Measurement solutions >
      • Digital displays
      • Linear potentiometers
      • Linear resistive encoders
      • Magnetic linear encoders
      • Magnetic rotary encoders
      • Optical linear encoders
      • Optical rotary encoders
      • Process displays
      • Wire encoders
    • Pressure transducers >
      • BCT110 Piezoresistive Pressure Sensor
      • BT214 G1/2 Pressure Transmitter
      • BT214 G1 Pressure Transmitter
      • PTC Small Pressure Transmitters
      • PTL Submersible Level Transmitters
    • Torque transducers >
      • In line - TM series
      • In line - TMB series
      • In line - TMHS series
      • Torque Flange sensor - TF Series
      • Reaction torque sensors
      • Cardan shafts for TF sensors
      • Couplings for TF sensors
    • Rotary transmitters
    • Strain gauges
    • Special offers
  • Services
    • Calibration services
    • Custom dyno test beds
    • Engine dyno testing facilities
    • Software-Electronics research and design
  • Projects
    • Crowning pressure data logging
    • Data center monitoring
    • Electrical motor test bay
    • Electrical power and machine conditioning system
    • Hyperbaric Chamber
    • Impact analysis of falling elevator
    • Lawn mower test bed
    • Pump destruction testing
    • Pump efficiency test rig
    • Synchronised hydraulic press
  • Clients
  • Contact